Lucas Industries plc

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Lucas Industries plc was a famous manufacturer of components for the motor industry and aerospace industry. It was based in Birmingham, England, and quoted on the London Stock Exchange

Lucas Industries plc
Image:Lucas.gif
Fate Merged
Successor LucasVarity plc
Founded 1872
Defunct 1996
Location United Kingdom
Industry Automotive and Aerospace
Products Braking, Diesel, Electrical, Defence Systems & Aerospace Systems
Key people George Simpson
Peak size 46,000 employees
Subsidiary CAV/Simms/RotoDiesel/Condiesel,, Girling, Lucas Automotive, Lucas Aerospace

Contents

The company was founded by Joseph Lucas, around 1872, and was based in King Street, Birmingham. At first it made general pressed metal merchandise including lamps for ships and coaches, later moving into oil and acetylene lamps for bicycles. In 1902, what by then had become Joseph Lucas Ltd started making automotive electrical components such as magnetos, alternators, windscreen wipers, horns, lighting, wiring and starter motors. The company started its main growth in 1914 with a contract to supply the Morris Motor Company with electrical equipment. During the First World War Lucas made shells and fuses, as well as electrical equipment for military vehicles.

After the first world war they expanded rapidly, branched out into products such as braking systems and diesel system for the automotive industry and hydraulic actuators and electronic engine control systems for the aerospace industry. In 1926 they gained an exclusive contract with Austin. Around 1930, Lucas and Smiths established a trading agreement to avoid competition in each others markets.

In 1976, the militant workforce within Lucas Aerospace were facing significant layoffs. Under the leadership of Mike Cooley, they developed the Lucas Plan to convert the company from arms to the manufacture of socially useful products, and save jobs. The plan was not put into place but it is claimed that the associated industrial action saved some jobs.

In August 1996, Lucas Industries plc merged with the North American Varity Corporation to form LucasVarity plc. Subsequent history is covered on the LucasVarity page.

Lucas also acquired many of their British competitors, such as CAV and Girling.

The company started as a car brake manufacturer after Albert H. Girling in 1925 patented a wedge actuated braking system. In 1929 he sold the patent rights to the New Hudson company. Girling later developed disc brakes, which were very successful on racing cars from the early 1950s to the 1970s. Girling brakes had the quirk of using natural-rubber (later nitrile) seals, which caused difficulties for some American owners of British cars.

Girling brake manufacture was taken over by Lucas in 1938, but the patent remained held by New Hudson until this in turn was purchased by Lucas in 1943. Lucas then moved their Bendix brake and Luvax shock absorber interests into a new division which became Girling Ltd. Girling products included:

CAV was based in Acton, London making electrical equipment for motor vehicles.

The company was formed by Charles A. Vandervell (1870-1955), making accumulators, electric carriage lamps, and switchboards in Willesden.

In 1904 the firm, moved to Warple Way, Acton. The firm pioneered the dynamo-charged battery principle and in 1911 it produced the world's first lighting system used on a double-decker bus. By 1918 1,000 employees were making vehicle electrics and aircraft magnetos. Wireless components were also made from 1923.

In 1926 CAV was bought by Joseph Lucas Ltd and, in partnership with Robert Bosch Ltd., it began making fuel injection pumps for the diesel industry and later fuel systems for aircraft. In 1978 the company's name became Lucas CAV. In 1980 the Acton factory employed around 3,000 people making heavy duty electric equipment for commercial vehicles.

In 1913 Frederick Richard Simms started Simms Motor Units Ltd, which in World War 1 became the principal supplier of magnetos to the armed forces. In 1920 the company took over a former piano factory in East Finchley, north London. During the 1930s the factory developed a range of Diesel fuel injectors. In World War II the company again became the principal supplier of magnetos for aircraft and tanks, also supplying dynamos, starter motors, lights, pumps, nozzles, spark plugs and coils.

The East Finchley factory continued to expand after the war, eventually reaching 300,000 square feet, and the company took over many other other firms. Simms Motor Units was itself taken over by Lucas in 1968. Manufacturing in East Finchley was steadily run down and the factory closed in 1991 to be redeveloped for housing. It is commemorated by Simms Gardens and Lucas Gardens.

(Lucas Rotax has no connection with Rotax the Austrian engine maker)

Rotax went through several name changes and manufacturing locations, the last of these being the former premises of the Edison Phonograph Co in Willesden, west London in 1913. Initially a motor cycle accessory business, Rotax began to specialise in aircraft components after World War 1. After an initial proposal for Lucas and Rotax to jointly take over CAV, Lucas decided in 1926 to take over both companies.

In 1956 Lucas Rotax opened a new plant in the new town of Hemel Hempstead to the north of London. Lucas Rotax was later renamed Lucas Aerospace. By the 1970s the company had 15 plants at various locations. The Hemel Hempstead plant (by now TRW Aeronautical Systems) was relocated to Pitstone in 2002.

Lucas marketed its early headlights under the brand name "King of the Road". There appears to be a reputation or saying within North America that Joseph Lucas, the founder of Lucas Industries is the Prince of Darkness because of the electrical problems common in Lucas-equipped cars, especially British Leyland products. As Joseph Lucas died in 1902 and British Leyland was only formed in 1968, some 64 years later, this reputation appears to be unfounded. However this perception could be connected with early supply problems of the 'King of the Road' lighting products within the North American Markets during the late 1890's and early 1900s.

  • Nockolds, Harold. Lucas : the first hundred years - Vol.1: The King of the Road. Newton Abbot. ISBN 0-7153-7306-4. 
  • Cheeseright, Paul (2005). Lucas the Sunset Years. London: James & James. ISBN 1-904022-10-3. 

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