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A gas check is a device used in some types of firearms ammunition. Gas checks are used when non-jacketed bullets are used in high pressure cartridges to prevent the buildup of lead in the barrel.

Contents 1 Construction 2 Why gas checks are needed 3 Cartridges commonly using gas checks 4 See also 5 References

Gas checks are most commonly found in the form of a thin cup or disc made of copper, zinc, aluminum or some suitable alloy such as brass. The bullet that is to be gas checked must be designed for a gas check; there will be a rebated area to allow the cup to fit the base, or a small projection to allow attachment of the check. The check is swaged onto the bullet, covering most or all of the base; the perimeter is the most important area, so some designs (such as Corbin's Base Guard^(tm)) use a short cylinderical projection of the bullet base as a rivet to lock the check in place. Once assembled, the bullets are loaded normally.

High pressures, such as those commonly encountered in maximum loadings of magnum revolver cartridges or rifle cartridges, often result in significant problems when coupled with cast or swaged lead bullets. It was long thought that the high temperatures melted the base of the bullet, but this is no longer thought to be the case. Instead, the high pressures allow propellant gas to escape past the bullet, causing gas cutting, which increases lead deposits in the barrel and unbalances the bullet. A gas check provides a thin layer of harder but still malleable metal on the base of the bullet that obturates to provide a seal and prevent the propellant gas leakage that causes gas cutting.

While most cartridges operating at such high pressure use jacketed bullets, gas checked bullets are often less expensive, especially to a hand loader who can recycle lead to make cast bullets, and then must only pay for the gas check. Custom lead bullets, such as those for obsolete calibers, wildcat cartridges, or for special purposes, are easily made with inexpensive casting or swaging equipment. Manufacturing jacketed bullets, while possible for the hobbiest, requires far more expensive equipment to draw the jackets and swage in the core, and is generally limited to commercial ammunition producers.

The most common use of gas checks is in the .44 Magnum and .357 Magnum, which were developed from non-magnum cartridges by shooters such as Elmer Keith. By loading the large capacity cases designed for black powder with large charges of smokeless powder, velocities well in excess of 1000 fps (300 m/s) were produced from handguns for the first time. At these velocities and pressures traditonal soft lead bullets would quickly foul the barrel with lead deposits, so gas checked bullets were used in these experimental cartridges.

The other common use of gas checked bullets is in obsolete military rifles. Many of these rifles used calibers that were unique to the rifle; low levels of commercial production and dwindling supplies of surplus ammunition quickly result in high ammunition prices. Many of these rifles use unusual bore diameters; for example, the .303 British and Soviet 7.62 x 54 R use bore diameters larger than US .30/7.62 mm standard bullets, resulting in a much smaller supply of suitable bullets--often just a single full metal jacket bullet design in the weight used by the military loading. Custom made bullets also allow the bullet to be carefully sized to match the bore, which can vary considerably in surplus rifles, and provide both more accuracy and more flexibility. Gas checks allow these bullets to be pushed to higher velocities without undue fouling of the barrel and attendent problems.

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• The Los Angeles Silhouette Club reference on cast bullets
• Montana Bullet Works FAQ, with information on when to use a gas check
• Classic Cast Bullets Guns Magazine, Oct, 2001, by John Taffin
• Corbin bullet designs, including traditional gas check and proprietary Base Guard type gas check
• Surplus Rifle page on reloading with cast bullets, includes information on gas cutting and gas checks
• NEI Handtools information on bullet molds, with information on variations in bore size and how it impacts leading